Willkommen zu XIAMEN TOB NEW ENERGY TECHNOLOGY Co., LTD..
  • Deutsch
  • Russian
  • f
  • i
  • y
  • t
  • p
battery machine and materials solution
Produkte

Heiße Produkte


Ultraschall-Knetmaschine
加载中...

Ultraschall-Knetmaschine zur Herstellung von 4680-Zellen

Diese Ultraschall-Knetmaschine eignet sich zum Kneten von zylindrischen Multi-Tab-Zellen (4680,4690).
  • Marke:

    TOB NEW ENERGY
  • Art.-Nr.:

    TOB-4000DX2
  • Bestellung (moq):

    1
  • Zahlung:

    L/C,T/T
  • Produktherkunft:

    China
  • Hafen:

    xiamen
Produktdetail

Ultrasonic Kneading Machine for 4680 Cells Making


SPECIFICATIONS


Equipment overview:

1

This ultrasonic kneading machine is suitable for cylindrical multi-tab cells(4680,4690) kneading.

(1) Ultrasonic Kneading of cathode tab.

(2) Ultrasonic Kneading of anode tab.

(3) With high efficiency and low internal resistance, it is an ideal choice for large capacity power batteries.

2

Generator:

(1)  The circuit adopts international advanced full-bridge voltage regulator circuit, and is optimized to achieve constant voltage output.

(2) Automatic frequency tracking without manual adjustment.

(3)  Voltage fluctuation can work range: 150-260V fluctuation period does not affect the output power and working frequency.

(4)  It has reached the international technical level of similar products. 

3

Ultrasonic transducer Kneading system:

(1) The machinery is precise and stable.

(2) Fixed flange mounting.

4

Advanced ANSYS analysis system:

(1) The ultrasonic metal flatting energy exchange system, amplifying rod and kneading upper acoustic pole mold are strictly designed and analyzed by the internationally recognized finite element software ANSYS.

(2) This test method reaches the level of foreign advanced counterparts in ultrasonic mold design

5

Ultrasonic up and down acoustic pole(Kneading head),

(1) Strictly selected imported special die steel, wear resistance, high temperature resistance, good toughness, high mechanical rigidity, small deformation after heat treatment, so the ultrasonic output frequency consistency is high.

(2) High frequency mechanical displacement amplitude is large, strong and stable.

(3) International leading professional heat treatment technology.

6

Kneading effect:

After Kneading the surface is smooth, suitable for the laser flatting after the process.

7

Equipment structure composition

(1) The Kneading machine is mainly composed of ultrasonic generator, transducer, upper and lower acoustic pole, etc.

(2) The circuit mode adopts full-bridge high-power acoustic pole type, which must have stable performance and strong output.

(3) The upper and lower acoustic poles are made of new alloy materials with good wear resistance.

8

(1) Power supply: single-phase 110VAC±10%.

(2) Air source: Pressure 0.4~1MPa, humidity less than 48%, temperature not higher than 45℃.


Complete machine application requirements

1

All components are of metal construction.

2

For the convenience of machine maintenance and transportation, are separate structure.

3

The working drive of the equipment is pneumatic drive.


Operating cost of equipment

Ultrasonic flatting flat head. According to different cathode surface, negative machine and size there is a certain loss, this part for consumption.


Flatting process (technical description) :

NO

Item

Specify

1

Substrate (thickness)

(1)Cathode:Aluminum foil 0.015-0.020mm。

(2)Anode:Copper foil 0.009-0.012mm。

2

Cell mode

The diameter of the cell is 29-31.5mm, the height before flatting is 77.5mm: The height of the flatting coil is 67.5mm, and the anode and cathode both have a 5mm uncoated area. The anode and cathode are aluminum foil.

3

Flatting method

Ultraschall-Abflachungsmaschine

(The drawing above is for reference only, actual customer requirements prevail)

Ultraschall-Abflachungsmaschine

4

Kneading head design

Ultraschall-Abflachungsmaschine

5

Kneading

parameter

(1) Flatting time: within 0.2-1S (adjustable program 0-60S).

(2) Flatting pressure: 0.1MPa ~ 1MPa, adjustable.

6

Kneading

standard

(1) Imported special steel materials.

(2) Ultrasonic flatting conforms to the standard of ultrasonic acoustic principle。

7

Installation of ultrasonic Kneading

platform

(1) Manual operation with tooling platform

(2) The automatic line only provides ultrasonic energy exchange system and ultrasonic generator, and the tooling is designed by the manufacturer according to the direction and convenience of the whole line.

8

Amplitude adjustable range

Half-cycle 20~60um.

9

Transducer

(1) The frequency difference between each transducer is less than 400Hz.

(2) Impedance difference between each transducer ≤4Ω.

(3) Capacitance difference between transducers ≥30MΩ.

10

Electric power frequency parameter () 

Maximum input power: 4000VA. (Power adjustable).

(1) Ultrasonic frequency: 20KHZ. (Automatic tracking).

(2) Constant amplitude constant pressure constant current. (The amplitude is adjustable).

(3) Flatting mode: time mode (Siemens program LOGO control).

11

Equipment control mode

(1) Hand motor is controlled by foot switch signal.

(2) Supporting production line for IO line signal control.

12

Flatting ability and acceptance specification

(1) Flatting the cell end side flat

(2) Flatting qualified rate: 99.9%. The first-pass rate is 99.9%. The user must ensure that the products, processes, and materials are consistent, that the operators have received professional training from the supplier, and that the demander maintains the equipment on a weekly basis.

(3) The process is to flat the effect to meet the requirements of the manufacturer and ensure the production capacity as the main index.

(4) The operator must do ultrasonic flatting every day more accurate work, when the quality department can approve the mass production.

(5) Ultrasonic flatting flat head failure and production under viscous condition do not belong to the scope of this failure.

13

Designed service life of equipment

(1) Overall structure: ultrasonic generator, ultrasonic transducer system, ultrasonic up and down acoustic pole, pneumatic components, frame, workbench, etc.; (Hand motor with workbench, no workbench with production line).

(2) The designed service life of the equipment is 10 years. Service life 10 years The user shall ensure that the products, processes, and materials are consistent. The operator shall receive professional training from the supplier and the customer shall maintain the equipment on a weekly basis.

14

Flatting the reference picture online

15

The combination of flatting machine

1. Request to havedust removal device (with dust removal machine);

2. The battery should have the end face reference positioning;

3. The fixture in contact with the battery is non-metallic;

4. Clamp fast and reliable (no axial movement);

5. Only one set of ultrasonic device (onlyflatting thecathodeelectrode)

(2) Flatting machine generator size (length x width x height):

Elektrokasten: 520 mm 480 mm390 mm; (Zeichnungen für spezifische Einbaumaße sind beigefügt).

(3)  Flachkopfgröße (oben: Länge x Breite x Höhe):

420 mm x 295 mm x 473mm (Zeichnungen für spezifische Einbaumaße sind beigefügt).

16

Beschreibung der Akzeptanzmethode

Der Effekt der Abflachung ist in der Abbildung oben dargestellt. Die beiden Enden sind flach und fest.

 Skype:amywangbest86

 WhatsApp/Telefonnummer: +86 181 2071 5609

eine Nachricht schicken

Wenn Sie an unseren Produkten interessiert sind und weitere Einzelheiten erfahren möchten, hinterlassen Sie bitte hier eine Nachricht. Wir werden Ihnen so schnell wie möglich antworten.

Unsere Arbeiten
verwandte Produkte
Staubreinigungsmaschine
Automatische Staubreinigungspulverbürstenmaschine für Lithiumbatterieelektroden
Diese Staubreinigungsmaschine eignet sich für den Pulverbürstenprozess nach dem Stanzen von Elektrode und Lithiumbatterieelektrode.
China führenden Batterie-Elektrodenschneidemaschine Hersteller
Batterie-Elektrodenschneidemaschine
Diese Batterieelektroden-Schneidemaschine der TOB-LCP-Serie wird hauptsächlich zum Schneiden einzelner Teile von Anoden- und Kathodenelektroden von Lithiumbatterien verwendet.
Beschichtungsmaschine
Transferintervall-Beschichtungsmaschine für Batterieelektrode
Transferintervall-Beschichtungsmaschine für Batterieelektrode.
China führenden Standard-Handschuhfach mit doppelter Position Hersteller
Standard-Handschuhfach mit doppelter Position
Das Gerät ist die meisten Kunden Nachfrage und Produktion, eine vollständige, ausgereifte, weit verbreitete Nutzung und andere integriert Eigenschaften, können direkt für die universitäre Forschung oder Massenproduktion verwendet werden.
Horizontalrohrofen
1400 ℃ Horizontalrohrofen
Der Röhrenofen tob-ktl1400 ist ein horizontaler Röhrenofen, der Siliciumcarbid als Heizelement verwendet. Programmierbare Temperaturregler mit 40 Segmenten und 6 Gruppen zur PID-Einstellung.
Labormischgeräte
kompakter Vakuummixer mit 150ml und 500ml Rührbecher
Kompakter Vakuummixer mit 150 ml und 500 ml Rührbecher
Vakuum-Handschuhfach
vgb-3 Handschuhfach aus Edelstahl
vgb-3 Handschuhfach aus Edelstahl
Maschine zum Aufkleben von Dichtungsbändern
Butylkautschuk-Dichtband-Klebemaschine für die Herstellung von Dünnschicht-Solarzellen
Diese Maschine besteht aus einem automatischen Butylband-Auftragssystem, einem automatischen Butylband-Freigabe- und Sammelsystem, einem automatischen Chip-Übertragungs- und Positionierungssystem, und einem Steuersystem.

hinterlass eine Nachricht

    Wenn Sie an unseren Produkten interessiert sind und weitere Einzelheiten erfahren möchten, hinterlassen Sie bitte hier eine Nachricht. Wir werden Ihnen so schnell wie möglich antworten.

Startseite

Produkte

Unternehmen

oben